The Explanation
Hello bloggers of the internet! Welcome back to the building of the Truss bridge. Today in physics we performed, with elegance, the most grueling task of the bridge... the sides! What? You say this task may be a simple one? Oh, I'm afraid not my friend. This task was THE hardest part of building our bridge. Now if you want to know what the side looks like, I will once again be referring to the picture I have used multiple times to explain the bridge to all of you. Take a look!
In the simplest terms, what you see is what you get! Basically, we will be building the picture on the paper. My partner and I will be combing each and every piece of the bridge we have made and combine them into one super being!!! Or just a side of a bridge... whichever you prefer. The Truss part of Truss bridge refers to the style of bridge that was built on the sides.
MUCH More Processing
To begin this long and strenuous task, we first started to pin down the paper above with a plastic coating on top(to ensure the glue doesn't get on the paper) then pinned that down to a foam board. It should come out looking like below!
You should be able to see the four pins in each corner of the paper. Now, with that done, we will be taking one of each gusset, placing them down on the corresponding parts of the paper and the pinning them down! This process, at the end, should look a little something like below!
OK. So, now we have our basic building blocks down. Now is when we start to really go insane! Taking some wood glue, we put a very thin line on the bottom of each of the gussets A, B, and C. We took one of our 2 mm strips and CAREFULLY placed it on the bottom of these gussets. We made sure to keep the strip nice and taut for MAXIMUM STRENGTH. To help visualize this, take a peek below! If you dare...

OK! Step 1 down! We are now some unknown fraction away from completing one of the two sides! Woo! Anyway, as we traverse on the path to bridge building salvation, our next step to be taken is a huge one. We took one of our 4 mm thick strips and place against the outline on the paper. We noticed that it is bigger than the actual size needed for the bridge. This is an easy fix, as all we did was place one end of the strip at the bottom, and then marked a point about halfway through the square shaped gusset. Then, with our trusty scissors, we CAREFULLY cut the strip at the mark. Now, with our newfound cut strip, glue it to the gussets along the outlined paths. Unfortunately, I do not have a picture of this step, so PLEASE, do not falter and press forward!
OK! Step 2 down! Now, with the four tubes we so CAREFULLY cut out of the manila folder, our next step is to lay them down on the outlines of the tubes on the paper, make lines where the tubes are angled, and cut along those lines. Then, with the new tubes, glue them on individually to the gussets. When the first is down, glue down the second. Take a peek below if this was hard to visualize!
On the left is the tube, cut down to fit into the outline on the paper, also notice the strip down the middle that was mentioned earlier, that is what the strip should look like the completed except without the custom tube.
Here is the side, now with both tubes glued and in place.
OK! Steps 3 and 4 down! The next step is one we took a breather on. Isn't that a relief? Anyway, we took one of the extra parts from the cut tube and put it down and in the center of the bottom middle gusset. We put the bottom edge on the bottom of the gusset and then marked where the top of the gusset cuts off. With our new mark acquired, we took our trusty scissors and CAREFULLY cut the tube at the mark. Now, we just laid down some glue and glue it onto the gusset. In the end, the tube should look a little bit like the picture below!

OK! Step 5 down! We are getting very close to the end, so hold on tight! Now we move to the most difficult and excruciating part of this bridge...adding on the strips and gussets to the top. This step may seem confusing, but bear with me here. First, we took some glue and put it on the very bottom of each of the tubes and glue a strip of 2 mm thickness on the bottom. Then, take a 4 mm thickness and use the same process stated earlier to cut it down to size to fit in the vertical outline on the paper. We then glued that to the top of the diagonal tubes and all through the bottom middle tube. Finishing this task should look like below!
Ignore the glue on the gusset, we will get to that in a second. Once again, we kept a steady and taut force on the strip to ensure MAXIMUM STRENGTH.
The next part of this step is pretty simple. We took a pre-cut gusset looking like an equilateral triangle(or the gusset in the bottom middle) and glued it to the top, like so!
We continued this process for the other gussets, matching each up with the correct spot on the Truss. Once we finished this, one of the major parts on our journey had been completed! This marks the end of building one side of the Truss bridge! It should look a little like below!
Repeating this process, we built the second side!
Both finished sides of the bridge.
The Continuing Journey
Tomorrow in class, we will be wrapping up this beast. We will be putting together both sides of the bridge to construct our final product! Stay tuned for more! You know you want to...